Welding fixtures and clamping tooling wall, MetlTek workshop
Capabilities

metal welding

One-stop precision sheet metal manufacturing

2001Founded
1.2M+Parts produced monthly
99.5%Batch yield rate
100%On-time delivery

One-stop OEM partner for metal welding: MetlTek runs precision sheet metal, mechanical assembly and complete unit delivery from a single plant in Kunshan, China. Founded in 2001, the factory runs three laser cutting machines (a Trumpf 3030 plus two Hongshan machines, the largest 6000 x 2540 mm), a 6.5 m CNC gantry machining center, a Salvagnini P2Lean bending center, Panasonic and Fronius welding robots and an 8 m rail-mounted welding cell. Finished goods ship to industrial customers across Europe and North America.

Sheet metal assembly area on the production floor | MetlTek
Sheet metal assembly area on the production floor

Every order starts from your drawings. We quote from STEP, DWG or DXF files, build a first-article sample, then run series production on the same line. Typical sheet thickness runs from 0.5 mm to 12 mm in cold-rolled steel, galvanised steel, stainless steel 304/316 and aluminium.

Service commitments

What you get when you order

Three commitments we are judged on by every customer, on every order.

Round-the-clock response

Send drawings at any hour — an engineer replies within one working day, not an automated ticket.

Factory-direct pricing

No trading layer in between. You buy from the plant in Kunshan that actually cuts, bends and welds the parts.

Delivery you can plan around

Committed lead times, serialised inspection records and export packing that survives ocean freight.

Overview

Typical specifications

MaterialCold-rolled steel DC01, galvanised steel, stainless steel 304 / 316, aluminium
Sheet thickness0.8 – 6.0 mm
Tolerance± 0.05 mm (laser cut, all machines), ± 0.25° (Salvagnini / TRUMPF bending), ± 0.3 – 0.5° (conventional brakes)
Surface finishPowder coating to RAL (2 automatic lines), zinc plating, brushed or polished
Minimum order1 piece for prototypes, series from 50 pieces
Lead timeSample 7–10 working days · series 3–5 weeks
How we manufacture

Production Equipment

Welding (manual + robotic + 20 m line)

Array
WSM-250C manual TIG stations (China)22450 A power source · non-standard parts
Panasonic TM-1800III robot welding cells (Japan)4MIG / TIG · 10 m/s · weld strength ≥ 90% of base metal
20 m gantry automated welding line (custom, China)120 m effective stroke · gantry travel axis + flexible positioners · +300% vs manual
Weld seam cleaner (custom, China)1seam surface finishing

All parameters match the factory nameplates and can be verified during customer audits.

Welding, sorted into three families

Welding joins two parts by putting enough energy into the interface that atoms from one side bond with atoms from the other. There are more than forty recognised processes, but they all fall into three families. Fusion welding melts the parent metal — TIG, MIG/MAG, laser and stud welding all sit here. Pressure welding brings the surfaces together under force, with or without heat, the way spot and seam welding do. Brazing and soldering melt a filler that wets the joint without melting the parent metal, which is how dissimilar metals get joined without the distortion that comes with fusion. Which family applies is a function of the material, the thickness, the joint design and what the finished part has to do. A sealed IP66 enclosure, a load-bearing frame and a cosmetic stainless panel are three different answers to the same drawing.

Processes we run, and where each is used

TIG (GTAW)tungsten electrode, argon shield, filler added by hand. The reference process for stainless and aluminium where the weld is visible or has to be leak-tight — 22 manual stations
MIG / MAG (GMAW)continuous wire feed and a higher deposition rate. Four robotic cells run MIG and TIG, and weld strength is verified at no less than 90% of the parent metal
Gantry welding line20 m of effective travel with a gantry axis and flexible positioners, cutting manual weld time on long fabrications
Spot and projection weldingresistance welding for overlapping sheet — fast, low heat input, no filler. The standard way to tack a fabrication before finish welding, and for thin-gauge closures
Laser weldinga focused beam for narrow, low-distortion seams, used where heat input has to be minimal and the joint is visible
Seam and roller weldingcontinuous wheel-electrode welding for leak-tight longitudinal seams on tank-like parts
Materials weldedstainless sheet and tube, mild steel, galvanised, brass and copper — each with its own procedure and its own consumable

Weld defects: cause and countermeasure

Almost every weld defect traces back to a parameter, a surface condition or a sequence. These are the six we watch for and the control we put on each.

Porosity — gas trapped in the bead

Damp filler, oil or zinc on the surface, or shield-gas flow set too high so it draws air in. We degrease and clean before welding, store filler dry, and set flow at the nozzle rather than at the regulator.

Undercut along the toe

Excess current or too long an arc washes the parent metal away at the edge of the bead. On load-bearing joints the toe is inspected and anything that reduces throat thickness is re-worked rather than dressed over.

Lack of fusion

Travel speed too high, or a gap the arc cannot bridge. Welding procedure specifications are written per material and thickness, and the welder works to the procedure rather than to what looks right.

Distortion after welding

Heat shrinks as it cools, and it shrinks unevenly. We tack on a jig instead of on the bench, sequence welds to balance heat input around the part, and where flatness is critical correct after cooling rather than while the part is still hot.

Spatter on visible surfaces

Prevented with parameters and anti-spatter rather than finished out afterwards. On cosmetic parts we mask the visible face and grind back to a matched grain if anything lands on it.

Heat tint on stainless

Oxidation that changes the corrosion behaviour of the weld and the metal beside it. Controlled with gas coverage, back-purge on tube and pipe, and post-weld pickling or passivation where the specification calls for it.

Welded fabrications we build

  • Sealed cabinets and enclosures that must hold an IP rating
  • Load-bearing frames, gantry bases and machine beds
  • Stainless fabrication for hygienic, medical and food-adjacent equipment
  • Tank-like and ducting assemblies with continuous leak-tight seams
  • Cosmetic welded shells where the joint is ground flush and finished
Why choose us

Built for buyers who audit their supply chain

Four things that decide whether a metal enclosure project lands on time and on budget.

Tolerances we can hold

±0.1 mm on laser-cut features and ±0.3 mm on formed parts, verified before dispatch.

Quality you can audit

ISO 9001 processes, first-article inspection and a measurement report with every series batch.

One supplier, five processes

Cutting, bending, welding, coating and mechanical assembly under one roof — no hand-offs between vendors.

Built for export

Export-grade packing, customs documentation and container loading planned for Europe and North America.

Vacuum sheet loading station feeding the punching line | MetlTek
Vacuum sheet loading station feeding the punching line
How we work

From your drawing to a delivered container

A four-step process, with a defined deliverable and a defined owner at each step.

STEP 01

Send drawings

STEP, DWG, DXF or PDF — tell us material, surface finish and quantity.

STEP 02

Engineering review

We flag manufacturability issues and return a quotation with lead time and tooling cost.

STEP 03

Sample and approval

A first-article sample in 7–10 working days for dimensional and finish sign-off.

STEP 04

Series production and shipping

Batch production with inspection records, then export packing and container loading.

Products

Product lines

Custom electrical control cabinet enclosure, sheet metal fabrication | MetlTek
Custom electrical enclosureCustom electrical enclosure from MetlTek Metal, Kunshan, China: powder coated or anodised enclosures, IP-rated options and Rittal-standard…Learn more
Precision sheet metal enclosure with cut-outs and fixing points | MetlTek
Custom control cabinetCustom control enclosures built to Rittal standard: powder coated, IP-rated, mechanically assembled and dimensionally checked before dispatch.Learn more
Mechanical fit-up of a sheet metal enclosure | MetlTek
Custom instrument enclosureCustom instrument enclosure from MetlTek Metal, Kunshan, China: powder coated or anodised enclosures, IP-rated options and Rittal-standard…Learn more
Network and telecom equipment cabinet for data center infrastructure | MetlTek
Custom telecom cabinetCustom telecom cabinet from MetlTek Metal, Kunshan, China: powder coated or anodised enclosures, IP-rated options and Rittal-standard…Learn more
Energy storage cabinet and battery enclosure | MetlTek
Custom distribution boardCustom distribution board from MetlTek Metal, Kunshan, China: powder coated or anodised enclosures, IP-rated options and Rittal-standard…Learn more
Welded steel equipment rack and machine frame | MetlTek
Custom server rackCustom server rack from MetlTek Metal, Kunshan, China: welded frame and rail structures in CRS, galvanised steel or aluminium, checked for squareness and…Learn more
Stacked cold-rolled steel sheets ready for laser cutting | MetlTek
Custom industrial sheet metalIndustrial sheet metal fabrication and heavy steel frames: welded structures, machined bases and custom enclosures, checked to drawing before dispatch.Learn more
Welding a sheet metal assembly at the fabrication station | MetlTek
Custom equipment rackCustom equipment rack from MetlTek Metal, Kunshan, China: welded frame and rail structures in CRS, galvanised steel or aluminium, checked for squareness and…Learn more
Salvagnini P2 panel bending center with automatic tool magazine | MetlTek
Custom equipment housingCustom equipment housing from MetlTek Metal, Kunshan, China: stainless 304 / 316L fabrication, brushed or passivated finishes, laser-cut to ±0.05 mm and welded…Learn more
CNC press brake forming a sheet metal panel | MetlTek
Custom machine guardCustom machine guard from MetlTek Metal, Kunshan, China: stainless 304 / 316L fabrication, brushed or passivated finishes, laser-cut to ±0.05 mm and welded…Learn more
Welder joining sheet metal components | MetlTek
Custom structural partsCustom structural parts from MetlTek Metal, Kunshan, China: stainless 304 / 316L fabrication, brushed or passivated finishes, laser-cut to ±0.05 mm and welded…Learn more
CNC machining center cutting a metal component | MetlTek
Custom cnc machined partsCNC gantry milling and precision machined parts from MetlTek: large format machining and machined base plates. Quote in 24 hours.Learn more
Surface grinding machine finishing a precision metal part | MetlTek
Custom precision milled partsCustom precision milled parts from MetlTek Metal, Kunshan, China: powder coated or anodised enclosures, IP-rated options and Rittal-standard…Learn more
CNC turret punch press punching sheet metal parts | MetlTek
Custom turned partsCustom turned parts from MetlTek Metal, Kunshan, China: powder coated or anodised enclosures, IP-rated options and Rittal-standard…Learn more
Dimensional inspection with a vernier caliper during quality control | MetlTek
Custom precision ground partsCustom precision ground parts from MetlTek Metal, Kunshan, China: powder coated or anodised enclosures, IP-rated options and Rittal-standard…Learn more
Brushed stainless steel sheet surface for fabrication | MetlTek
Custom stainless steel enclosureCustom stainless steel enclosure from MetlTek Metal, Kunshan, China: stainless 304 / 316L fabrication, brushed or passivated finishes, laser-cut to ±0.05 mm…Learn more
EV charging station cabinet enclosure | MetlTek
Custom ev charging cabinetCustom ev charging cabinet from MetlTek Metal, Kunshan, China: welded steel enclosures for energy storage and charging equipment, powder coated with salt-spray…Learn more

Frequently asked questions

What is the minimum order quantity?

There is no fixed MOQ. Prototypes and small batches from one piece are accepted, and unit prices fall as volume grows. One-off tooling cost is quoted separately.

Can you work from our drawings and keep them confidential?

Yes. We regularly work under NDA and produce strictly to customer drawings. Files stay on an internal server and are never shared with third parties.

How long does production take after the sample is approved?

A first-article sample is typically ready in 7–10 working days, and series production runs in 3–5 weeks depending on quantity and surface finish.

Next step

Send your drawings and quantity — an engineer, not a sales script, comes back with a quotation covering material, tooling, surface finish and lead time.

Send your drawings and quantity — you will get a quotation with lead time, not a sales script.

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